Jeep, Truck & SUV Winches: ZEON® 12


WARN® ZEON® 12
Like nothing you've ever seen before

The WARN ZEON 12 is the face of winching. Bolt one on, and you'll be ready for anything.

A top choice for those with heavily-loaded off-road vehicles, the ZEON 12 features innovative design, increased performance and durability, steel rope, and a hefty 12,000 lb. single-line pulling capacity.

The ZEON 12 is a pulling machine you can rely on to rescue you-or your buddies, from nearly anything.

  • 12,000 lb. (5443 kg) single-line pulling capacity.
  • Includes 80' of durable 3/8" galvanized steel wire rope.
  • Convertible control pack can be attached to the winch or remotely mounted, allowing for various winch mounting options and looks (Relocation kit required and sold separately*).
  • Gear train and motor deliver reliable pulling power that is fast, and quieter than ever.
  • Satin-black powder-coated finish with stainless steel fasteners and clutch lever looks great and inhibits corrosion. Improved winch sealing to keep the elements out.
  • Large diameter winch drum reduces rope wear, is light weight, and has an integrated rope anchor for easy rope installation.
* Control Pack Relocation Kit. Required to mount control box remotely from winch. PN 89970 (Short kit), PN 89960 (Long kit)

ZEON 12 SPECS/PART NUMBER
Part number: 89120 (12V)
Rated line pull: 12,000 lbs. (5443 kg) single-line
Motor: series wound, 12V DC
Electrical controls: Contactor
Remote Control: Remote switch, 12' (3.7m) lead
Geartrain: 3-stage planetary
Gear ratio: 216:1
Clutch (freespooling): Rotating ring gear
Brake: Automatic mechanical cone
Drum diameter/Length: 3.15"/9.0" (80mm/229mm)
Weight (kit shipping): 98 lbs. (44 kg)
Rope: 3/8" x 80' (9.52mm x 24.38m) steel
Fairlead: Roller
Recommended Battery: 650 CCA minimum for winching
Battery leads: 2 gauge, 72" (1.83m)
Finish: Satin-black powder coat


12V DC PERFORMANCE SPECS
Line Pull
Lbs.(Kgs.)
Line Speed
FT./min(M/min.)
Motor
Current
Pull by layer
layer/Lbs(Kgs.)
0 28.1 (8.6) 66 amps 1/12000 (5440)
2000 (910) 14.2 (4.3) 141 amps 2/9894 (4488)
4000 (1810) 9.3 (2.8) 209 amps 3/8117 (3682)
6000 (2720) 7.8 (2.4) 272 amps 4/7324 (3322)
8000 (3630) 6.4 (2.0) 335 amps
10000 (4536) 4.3 (1.3) 401 amps
12000 (5443) 3.3 (1.0) 469 amps


24V DC PERFORMANCE SPECS
Line Pull
Lbs.(Kgs.)
Line Speed
FT./min(M/min.)
Motor
Current
0 24.8 (7.5) 33 amps
2000 (910) 13.6 (4.1) 73 amps
4000 (1810) 10.5 (3.2) 111 amps
6000 (2720) 9.1 (2.8) 145 amps
8000 (3630) 8.0 (2.4) 177 amps
10000 (4536) 6.9 (2.1) 210 amps
12000 (5443) 5.7 (1.7) 252 amps

Above performance specs are based on first layer of drum

Winch Dimensions: 
Integrated configuration: 24.25" L x 7.15" D x 10.52" H
(615.9mm L x 181.6mm D x 267.1mm H)
Low-profile configuration: 24.25" L x 7.15" D x 7.84" H
(615.9mm L x 181.6mm D x 199.02mm H)

Mounting Bolt Pattern: 10.0" x 4.5" (254mm x 114.3mm)

Jeep, Truck & SUV Winches: ZEON® 12


WARN® ZEON® 12 CE
Like nothing you've ever seen before

The WARN ZEON® has proven itself in the field, and among off roaders. Now you can get the 12,000 pound capacity ZEON winch with Spydura® Pro synthetic rope. The new ZEON 12-S winch trims weight but keeps plenty of muscle for the big jobs, and the toughest rescues. And the light, easy-to-handle synthetic rope makes any winching situation a bit easier. It’s the perfect choice for heavily loaded off road vehicles.

  • Legendary WARN reliability and performance; 12,000 lb. (5443 kg) capacity – perfect for the bigger vehicles.
  • Unique exterior styling and symmetrical design give this winch a look that is advanced, capable, and strong.
  • New-design planetary gear train and series-wound motor deliver fast, quiet, and reliable pulling power.
  • Flat black powder-coated finish with stainless steel fasteners and clutch lever looks great and inhibits
  • Convertible control pack can be attached to the winch or remotely mounted, allowing for various winch mounting options and looks.
  • Aluminum winch drum reduces rope wear, is light weight, and has an integrated rope anchor for easy rope installation.
  • Robust aluminum structure is durable and helps dissipate heat.
  • Extreme waterproofing meets rigorous IP68 standards—the highest rating in the WARN Truck/SUV winch lineup.
  • Contactor control for extreme reliability and weather resistance.
  • Automatic mechanical cone brake holds the full rated load and offers excellent control while winching.
  • Ultra-durable metal-reinforced rubberized corded remote with 12' lead.
  • Includes 80’ of 3/8” Spydura Pro synthetic rope and aluminum hawse failead with powder-coat finish.
  • Proprietary and strongest-in-class Spydura Pro synthetic rope is found on many military vehicles. This rope features a urathane-coated 12-strand braid, heat treated under tension. A 20 ft. Nomex™ heat sleeve protects the rope on the layer nearest the drum.


ZEON 12 SPECS/PART NUMBER
Part number: 89120 (12V)
Part number: 90666 (24V) * does not include wire rope
Rated line pull: 12,000 lbs. (5443 kg) single-line
Motor: series wound, 12V DC, 24V DC
Electrical controls: Contactor
Remote Control: Remote switch, 12' (3.7m) lead
Geartrain: 3-stage planetary
Gear ratio: 216:1
Clutch (freespooling): Rotating ring gear
Brake: Automatic mechanical cone
Drum diameter/Length: 3.15"/9.0" (80mm/229mm)
Weight (kit shipping): 98 lbs. (44 kg)
Rope: 3/8" x 80' (9.52mm x 24.38m) steel
Fairlead: Roller
Recommended Battery: 650 CCA minimum for winching
Battery leads: 2 gauge, 72" (1.83m)
Finish: Satin-black powder coat


12V DC PERFORMANCE SPECS
Line Pull
Lbs.(Kgs.)
Line Speed
FT./min(M/min.)
Motor
Current
Pull by layer
layer/Lbs(Kgs.)
0 28.1 (8.6) 66 amps 1/12000 (5440)
2000 (910) 14.2 (4.3) 141 amps 2/9894 (4488)
4000 (1810) 9.3 (2.8) 209 amps 3/8117 (3682)
6000 (2720) 7.8 (2.4) 272 amps 4/7324 (3322)
8000 (3630) 6.4 (2.0) 335 amps
10000 (4536) 4.3 (1.3) 401 amps
12000 (5443) 3.3 (1.0) 469 amps


24V DC PERFORMANCE SPECS
Line Pull
Lbs.(Kgs.)
Line Speed
FT./min(M/min.)
Motor
Current
0 24.8 (7.5) 33 amps
2000 (910) 13.6 (4.1) 73 amps
4000 (1810) 10.5 (3.2) 111 amps
6000 (2720) 9.1 (2.8) 145 amps
8000 (3630) 8.0 (2.4) 177 amps
10000 (4536) 6.9 (2.1) 210 amps
12000 (5443) 5.7 (1.7) 252 amps

Above performance specs are based on first layer of drum

Winch Dimensions: 
Integrated configuration: 24.25" L x 7.15" D x 10.52" H
(615.9mm L x 181.6mm D x 267.1mm H)
Low-profile configuration: 24.25" L x 7.15" D x 7.84" H
(615.9mm L x 181.6mm D x 199.02mm H)

Mounting Bolt Pattern: 10.0" x 4.5" (254mm x 114.3mm)